I already have a setup using about ~100 mW of 405 nm (from X-Box HD-DVD), ~100 mW of 650 nm, and > 5mW of 532 nm with a cheap pointer converted. The red and violet work really well.
The video:
http://www.youtube.com/watch?v=TkBSz13_DpIIn the video I was using ~15 mW 405 nm.... which isn't enough...
I know it isn't a really good video or really descriptive. I did the whole thing on a small budget and out of components I had just sitting around. It works OK. Since then I have also removed the fan from the diode. The reason for the big chunk of aluminum is to keep the temperature stable with out active components. It works OK. I need to switch the green and the red around I do lose a bit in the dichroic mirrors and the green is a little weak and suffers the most loss.
I also intend to try using the optics from a PS3/BluRay Sled like the fellow who make the RGB laser pointer/flash light thing did.
One point I see over and over. Some DPSS lasers do not modulate well and some don't. The green is very slow to respond. I found that putting more power into it helps but... unless it is on ALL the time it doesn't work well. I am using a current drive driver at about 320 mA. I was think about putting more current into it to see if that solves the problem... not sure how much more to go though. Maybe it is just the optics. in the module. Anyone else have any ideas?